Bostech's High-Pressure Oil Pump - HPOPs are built to exact OE specifications for both efficiency and engine performance. Manufactured specifically for the high-pressure demands of the Ford 6.0L Power Stroke engines and backed by a 24-month unlimited mileage warranty against material and workmanship defects.
Features:
- Performance - Built to endure the most rigorous operating conditions.
- Fitment - Direct fit OE equivalent replacement
- Efficiency - Boost engine performance and ensures optimal efficiency
- Durability - Built with premium materials to withstand extreme conditions
Application:
- Engine (production date BEFORE 09/22/2003):
- Ford 6.0L Power Stroke
- International 6.0L VT365
- Vehicle:
- 2003-09/21/2003 Excursion
- 2003-09/21/2003 Ford F-250 Super Duty
- 2003-09/21/2003 Ford F-350 Super Duty
- 2003-09/21/2003 Ford F-450 Super Duty
- 2003-09/21/2003 Ford F-550 Super Duty
- Note:
- Application Data for reference only, not all make, model, or years may be listed.
- Please use OEM interchange to ensure proper fitment.
Product Information:
- How it Works:
- The 6.0L high-pressure oil pump - HPOP primary function is to deliver regulated high-pressure oil to the injector, enabling precise fuel injection. The output pressure ranges from 450 psi to 4000 psi.
- The early (2003) Ford 6.0L HPOP is an axial piston pump with a swash plate. It contains 7 spring loaded pistons within a cylinder block; the swash plate is machined to a fixed angle which the pistons reciprocate as the cylinder block rotates.
- The Powertrain Control Module - PCM monitors the engine conditions sending pulse signals to the Injection Pressure Regulator - IPR to dynamically control oil pressure. The Injector Control Pressure - ICP Sensor monitors actual pressure and feeds data back to the PCM.
- Technical Note:
- The 6.0L HPOP is gear driven by the camshaft, it operates independent of the camshaft/crankshaft timing.
- It is common on the early 6.0L high-pressure oil pumps to "leak" oil from the front seal behind the gear. This is not an indication of a failed pump.
- The early 6.0L HPOP is internally timed, DO NOT tamper with set screw on side of housing doing so will cause pump to fail.
- Performing an air test on a "dry" pump will cause damage to seals and pressure plate. Air testing of the system must be done when pump and system have been primed with oil.
- Installation Note:
- Some 2003 model year vehicles may exhibit a crank time longer than 2.5 seconds in ambient temperatures above 32° F or during hot restarts. You may also exhibit runs rough condition with no diagnostic trouble codes. These conditions may be noticed after a repair involving removal of high-pressure oil system components. This may be caused by air trapped in the high-pressure oil system.
- To purge the air, drive the vehicle through at least 12 short, high-demand cycles, or until crank-time has improved (12 aggressive accelerations 25 MPH to 50 MPH). Turn off the engine for 5 minutes following the drive cycle, then restart the engine. If crank time remains above 2.5 seconds, perform normal hard start diagnostics per the PC/ED manual. Note: longer crank times may be normal in colder environments.
- Without performing these steps, it may take over 100 miles of normal driving to remove trapped air from the system.
- Location:
- In engine valley, under the high-pressure oil pump cover.
- Pump Differentiation:
- 2003-2003
- Round cast aluminum housing
- Axial piston pump with a swash plate
- 2004-2010
- Cast iron housing
- Cam and piston style pump
- 2003-2003
- Terminology:
- HPOP
- High-pressure oil pump
- Note:
- Gaskets, Seals, and O-Rings may vary in color.
- Bostech / BT-Power is not an original product manufacturer. Any and all use of the Original Manufacturer brand is for product description purposes only.
In the Box:
- (1) High-Pressure Oil Pump
- (1) HPOP Mounting Seal Kit
- (1) Branch Tube Seal Kit
- (1) HPOP Cover Gasket
- (1) Injection Pressure Regulator - IPR Valve
Core:
- Core Return Note:
- To receive core credit, you will need to return:
- High-Pressure Oil Pump - HPOP
- Injection Pressure Regulator - IPR Valve
- All cores should be in the original boxes
- All cores must be matching units - identical part for part, no substitutions.
- All cores must be intact - no missing parts, disassembled, or damaged units accepted.
- AN RMA number is needed for all core returns, obtained through Bostech Customer Service.
- Please package all cores securely and tape outer box to avoid lost or damaged cores.
- To receive core credit, you will need to return:
- Core Purchase Note:
- Have extra HPOP cores, we do purchase additional cores.
- Contant Bostech Customer Service for details.
- Have extra HPOP cores, we do purchase additional cores.
- Prop65 Warning:
- WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
- Brand:
- Bostech
- Product Type:
- Remanufactured
- Housing Material:
- Aluminum
- Gaskets Included:
- Yes
- Branch Tube Seals Included:
- Yes - BT-Power # BT8502811
- IPR Valve Included:
- Yes - Bostech # IPR110
- Warranty:
- 24-Month Unlimited Mileage - see warranty section for details
- Remanufactured In:
- USA
CORE:
A core charge has been applied to this product. There are 2 options you can take:
Option 1: We can hold your order until the core (old unit) has been shipped to our facility, or
Option 2: We apply a core charge to the invoice and ship the product immediately.
If the core charge has been applied to your invoice, we will credit the core amount once we have received a valid undamaged core back from you. The core credit process generally takes 2 days once it arrives at our facility. Credit card processing time may delay 1-2 days. An RMA (return merchandise authorization) number is required for returns and can be obtained by contacting our Customer Service Team.
ÂWARRANTY:
Bostech / BT-Power's 24-Month Unlimited Mileage Warranty.
Our warranty covers product replacement for material and/or workmanship defects up to 24-months from the product purchase date, see our Warranty Policy under the Help Center link at the top of the page for full warranty details.
If you are experiencing issues with our products please contact our Customer Service Team.
Technical Support is available by contacting Bostech's Customer Service at 1-800-868-0057 or by emailing customerservice@bostechauto.com.
